Fiber-To-The-Home Wire Production Line – State-of-the-art Production System
Were you aware that contemporary fiber optic cabling setups are capable of running at velocities of up to 190 m/min? Such remarkable performance results from advanced manufacturing solutions designed for swift manufacturing.
Such setups are developed to handle various cable types, including connection cables and compact buffered wires. The streamlined form factor, often under 26 meters, suits them well for state-of-the-art factories.
Incorporation into automated manufacturing systems ensures smooth operations. By means of MES/ERP connectivity, these SZ stranding line fabrication lines provide unmatched accuracy and productivity. Thus, they are preferred for companies seeking to lead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Streamlined fabrication processes play a vital role in meeting the growing need for steadfast connections. These configurations aim to manufacture top-grade glass-fiber cables that energize current communication infrastructures. By leveraging modern innovations, they provide for accuracy and rapidity in every step of the manufacturing process.
Defining the FTTH Production Line
The FTTH manufacturing line comprises a unified setup to produce home fiber drop cables. These cables consist of naked fibers secured with steel or FRP, encased in shielding casings. Consequently, it forms a robust and effective system for rapid broadband links.
It supports diverse compounds, including PVC, LSZH, and PE plastics. This flexibility ensures it accommodates varied market demands. Additionally, the quad-head fiber payout mechanism provides exact tension management, maintaining accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its accuracy and performance. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Core Attributes of Our FTTH Cable Fabrication Line
State-of-the-art fabrication lines are reshaping the process by which fiber wires are made. Our advanced equipment merges exactness, performance, and modern advancements to deliver top-quality results. The following outlines the remarkable components that position our system at the forefront.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a customized 50mm extruder engineered for exact substance allocation. It secures uniform excellence across every fiber cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
With OMRON temperature control, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Our two-shaft collection mechanism accommodates spools between PN400 and PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, making our system a smart choice for modern manufacturing facilities.
| Attribute | Benefit |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| Nine-meter Cable Storage | Seamless operation |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Instantaneous monitoring |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems brings significant advantages to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Boosted Performance and Output
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Advantage |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Cost savings |
| Negligible Attenuation | Enhanced signal quality |
| 1000mm Working Height | User-friendly setup |
Final Thoughts
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.